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Location:
Juarez Chihuahua, Chihuahua, Mexico
Job Title – Staff Engineer, Quality Job Number: 81985
Reports To: Sr. Manager, Integral Operations
General Summary Actively participate in assigned new product development, sustaining, investigation, and cost-reduction projects, ensuring adherence to documented Product Development Process (PDP) procedures. Complete all assigned Quality deliverables, including control plans, packaged product reviews, and retrospective reviews, accurately and in a timely manner.
Duties & Responsibilities Actively participate in pre-production runs, collaborating with the New Product Introduction (NPI) team to identify opportunities for design and process improvement. Conduct packaged product reviews for new products launched at the site. Perform random process audits on initial production orders for new product launches. Support the resolution of laboratory testing nonconformances for assigned projects by applying structured root cause analysis methodologies, including the 5 Whys technique.
Participate in Design Failure Mode and Effects Analyses (DFMEAs) and Process Failure Mode and Effects Analyses (PFMEAs) for assigned projects. Collaborate with site NPI and Operations Quality teams to identify opportunities to improve design for manufacturability. Introduce poka-yoke and other preventive solutions to address recurring manufacturing quality issues. Lead the resolution of design-related customer complaints and internal quality issues by determining the appropriate root cause and defining effective corrective and preventive actions. Support the Quality Monitoring Program, including reviewing test plans and test reports and coordinating the resolution of identified nonconformances with the manufacturing sites involved. Analyze local product and process deviations to identify recurring issues related to product design and drive improvements that reduce the number of deviations. Support special qu