we are looking for a dynamic, analytical assembly manufacturing engineer with solid hands-on experience in automated manufacturing. In this role, you will be the end-to-end technical owner of engine assembly processes: from workstation design, line balancing, and bottleneck reduction (jph / takt time), to parameter optimization for critical processes such as servo pressing, automated liquid sealant dispensing (rtv), leak testing, and error-proofing systems (poka-yoke).

- process design and optimization: define, implement, and improve operational flow, standard work methods, and tooling across engine assembly lines, ensuring adherence to takt time and production cadence (jph).
- critical powertrain process control:
- automated silicone / sealant dispensing (rtv): parameterize and audit robotic dispensing cells (nordson / sca / fanuc / abb), maintaining control over path trajectories, bead geometry, and open time.
- servo presses: monitor and calibrate force vs. Displacement signature curves (promess, kistler) for the insertion of bushings, freeze plugs (core plugs), and dowel pins.
- leak testing: validate and fine-tune pressure-decay or helium leak test stations across lubrication, coolant, and fuel circuits.
- ergonomics and standardized work: design safe workstations utilizing zero-gravity manipulators and ergonomic tooling in compliance with corporate safety standards (fas 08).



Develop and maintain operator instruction sheets (ois / jes / sos).
- defect prevention and apqp: lead and update station pfmeas, designing mechanical and electronic error-proofing systems (poka-yoke)—such as vision inspection sensors and pick-to-light arrays to safeguard critical safety characteristics (inverted delta ∇).
- engineering change management: plan and execute plant trial runs (ptr) on the shop floor for new component introductions, design modifications (wers), or model-year changes without disrupting operational continuity.
- structured problem solving: actively drive root cause analysis (8d, ishikawa, 5 whys, dmaic) to address quality escapes, functional test failures (cold/hot test), or line micro-stoppages.
- education: bachelor’s degree with a professional license (cédula competente) in mechanical, mechatronics, industrial, manufacturing engineering, or a related field.
- work experience:
- 3 to 5+ years of proven experience as a manufacturing or process engineer on automotive assembly lines (highly desirable in engine assembly / powertrain, transmissions, or high-precision mechanical components).
- language proficiency: advanced / fluent english (b2+ to c1). Essential for coordinating pilot runs with product design teams (powertrain d&r; in dearborn) and international equipment manufacturers.

#j-18808-ljbffr

📌 Assembly manufacturing engineer (Chihuahua)
🏢 Ford Motor
📍 Chihuahua