- Process Design and Optimization:

Define, implement, and improve operational flow, standard work methods, and tooling across engine assembly lines, ensuring adherence to Takt Time and production cadence (JPH).

- Critical Powertrain Process Control:
- Automated Silicone / Sealant Dispensing (RTV):

Parameterize and audit robotic dispensing cells (Nordson / SCA / Fanuc / ABB), maintaining control over path trajectories, bead geometry, and open time.

- Servo Presses:

Monitor and calibrate Force vs. Displacement signature curves (Promess, Kistler) for the insertion of bushings, freeze plugs (core plugs), and dowel pins.

- Leak Testing:

Validate and fine-tune pressure-decay or helium leak test stations across lubrication, coolant, and fuel circuits.

- Ergonomics and Standardized Work:

Design safe workstations utilizing zero-gravity manipulators and ergonomic tooling in compliance with corporate safety standards (FAS 08). Develop and maintain Operator Instruction Sheets (OIS / JES / SOS).

- Defect Prevention and APQP:

Lead and update station PFMEAs, designing mechanical and electronic error-proneing systems (Poka-Yoke)



— such as vision inspection sensors and pick-to-light arrays to safeguard critical safety characteristics (Inverted Delta ∇).

- Engineering Change Management:

Plan and execute plant trial runs (PTR) on the shop floor for new component introductions, design modifications (WERS), or model-year changes without disrupting operational continuity.

- Structured Problem Solving:

Actively drive root cause analysis (8D, Ishikawa, 5 Whys, DMAIC) to address quality escapes, functional test failures (Cold/Hot Test), or line micro-stoppages.

- Education: Bachelor’s Degree with a Professional License (Cédula Competente) in Mechanical, Mechatronics, Industrial, Manufacturing Engineering, or a related field.

- Work Experience:

- 3 to 5+ years of proven experience as a Manufacturing or Process Engineer on automotive assembly lines (highly desirable in engine assembly / powertrain, transmissions, or high-precision mechanical components).

- Language Proficiency: Advanced / Fluent English (B2+ to C1). Essential for coordinating pilot runs with product design teams (Powertrain D&R; in Dearborn) and international equipment manufacturers.

📌 Assembly Manufacturing Engineer (Chihuahua)
🏢 Ford
📍 Chihuahua