Process Design and Optimization: Define, implement, and improve operational flow, standard work methods, and tooling across engine assembly lines, ensuring adherence to Takt Time and production cadence (JPH).

Critical Powertrain Process Control: Automated Silicone / Sealant Dispensing (RTV): Parameterize and audit robotic dispensing cells (Nordson / SCA / Fanuc / ABB), maintaining control over path trajectories, bead geometry, and open time.

Servo Presses: Monitor and calibrate Force vs. Displacement signature curves (Promess, Kistler) for the insertion of bushings, freeze plugs (core plugs), and dowel pins.

Leak Testing: Validate and fine-tune pressure-decay or helium leak test stations across lubrication, coolant, and fuel circuits.

Ergonomics and Standardized Work: Design safe workstations utilizing zero-gravity manipulators and ergonomic tooling in compliance with corporate safety standards (FAS 08). Develop and maintain Operator Instruction Sheets (OIS / JES / SOS).

Defect Prevention and APQP: Lead and update station PFMEAs, designing mechanical and electronic error-proneing systems (Poka-Yoke)



— such as vision inspection sensors and pick-to-light arrays to safeguard critical safety characteristics (Inverted Delta ∇).

Engineering Change Management: Plan and execute plant trial runs (PTR) on the shop floor for new component introductions, design modifications (WERS), or model-year changes without disrupting operational continuity.

Structured Problem Solving: Actively drive root cause analysis (8D, Ishikawa, 5 Whys, DMAIC) to address quality escapes, functional test failures (Cold/Hot Test), or line micro-stoppages.

Education: Bachelor’s Degree with a Professional License (Cédula Cualificado) in Mechanical, Mechatronics, Industrial, Manufacturing Engineering, or a related field.

Work Experience:
3 to 5+ years of proven experience as a Manufacturing or Process Engineer on automotive assembly lines (highly desirable in engine assembly / powertrain, transmissions, or high-precision mechanical components).

Language Proficiency: Advanced / Fluent English (B2+ to C1). Essential for coordinating pilot runs with product design teams (Powertrain D&R; in Dearborn) and international equipment manufacturers.

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📌 Assembly Manufacturing Engineer (Colón)
🏢 Ford
📍 Colón