Staff Electrical Engineer – Form Energy (PCBA Design)

Overview

Form Energy is looking for a Staff Electrical Engineer to lead the full lifecycle design of PCBAs (Printed Circuit Board Assemblies) that support their battery management and energy storage systems. This is a hands-on hardware design role focused on taking products from concept through design, validation, manufacturing, and long-term support.

Key Responsibilities

- Own end-to-end PCBA development, including:
- Requirements definition
- Component selection
- Schematic capture
- PCB layout oversight
- Design release and manufacturing support
- Board bring-up and verification
- Sustaining engineering
- Design PCBAs for high-power, high-voltage, and safety-critical applications.
- Develop:
- DFMEA/CFMEA
- Electrical block diagrams
- Simulations and analyses
- Test plans
- 8D root cause investigations
- Work closely with:
- Systems Engineers
- Mechanical Engineers
- Firmware/Software Engineers
- Test & Validation Teams
- Troubleshoot and improve released hardware designs.
- Create technical documentation including architecture, test results, root-cause analyses, and design decisions.

Required Technical Background

Hardware Design

- Strong PCBA design experience using Altium (or similar ECAD software).
- Experience taking boards through the complete development cycle.

Power Electronics

Experience with:

- High-voltage and high-power designs
- AC/DC power systems
- SMPS power supplies
- LDOs
- Gate drivers and motor drivers

Embedded Hardware

Knowledge of:

- MCUs, MPUs, SOMs
- Sensors
- Data acquisition systems (ADC, DAC, I/O)

Communication Protocols

- CAN-FD
- Ethernet
- isoSPI
- SPI
- UART
- I2C
- JTAG

Reliability & Safety

- DFMEA / CFMEA




- High-reliability design practices
- Safety-critical systems
- Compliance testing

Preferred Experience

- Battery Management Systems (BMS)
- Energy Storage Systems
- EV chargers
- Industrial power electronics
- High-voltage electrical systems

Regulatory / Standards Experience

Candidates with experience designing to standards such as:

- UL 991
- UL 1973
- UL 9540
- UL 1998

will stand out significantly.

Software & Tools

Preferred experience with:

- Altium Designer
- Arena or Teamcenter (PLM)
- JIRA
- JAMA

What the Hiring Manager is Likely Looking For

The idóneo candidate is someone who has:

✅ Designed complex PCBAs from concept through production

✅ Strong power electronics background

✅ Experience with battery, BMS, EV, or energy storage products

✅ Hands-on board bring-up, testing, debugging, and root-cause analysis

✅ DFMEA and reliability engineering experience

✅ Cross-functional leadership skills

✅ Experience supporting manufacturing and vendors

Top Recruiting Keywords

- Altium
- PCBA Design
- Schematic Capture
- PCB Layout
- Power Electronics
- BMS
- Battery Systems
- Energy Storage
- High Voltage
- CAN-FD
- SPI
- UART
- I2C
- DFMEA
- CFMEA
- 8D
- Board Bring-Up
- Root Cause Analysis
- Electrical Validation
- UL 1973
- UL 9540
- EV Chargers
- Embedded Hardware

Simple Summary

This is essentially a senior/staff-level hardware design engineer role focused on designing and validating PCBAs for high-voltage battery systems. The strongest candidates will have a combination of Altium-based PCB design, power electronics, embedded hardware, DFMEA, board bring-up, and battery/BMS experience. It is much more of a PCB/hardware engineering role than a traditional electrical systems or control panel design position.

📌 Staff Electrical Engineer (Tejupilco de Hidalgo)
🏢 Pentangle Tech Services | P5 Group
📍 Tejupilco de Hidalgo