17 ago
|
Ford Motor
|
Irapuato
17 ago
Ford Motor
Irapuato
Job ID
- 65596
- Category
- Manufacturing
- Location
- Irapuato, Mexico
- Work Type
- On-site
We are seeking a highly skilled Process Engineer to lead and control the Rotor Balancing and Aluminum Die Casting processes for the eMotor project. In this specialized role, you will ensure product quality and process stability for aluminum rotor components by managing rotor balancing (static and dynamic), optimizing high-pressure aluminum die casting parameters, and utilizing advanced metallurgical and simulation tools. Supported by quality engineering tools (DFMEA, PFMEA, Control Plan, Process Illustration, Part Print and Reaction Plan), you will implement the SPC strategy, reduce scrap due to common-cause variation, manage casting tooling/molds, and report monthly process capability, while maintaining close collaboration with Production, Maintenance, Quality, PTME, OEM and Suppliers.
- Rotor Balance Process Control: Lead, stabilize, and control the rotor balancing process (static and dynamic, including two-plane balancing) for aluminum rotor components,
ensuring strict balance targets and tolerances are met.
- Aluminum Die Casting & Foundry Management: Optimize high-pressure die casting (HPDC) and induction melting parameters (melting, injection pressure, speed, cooling, and solidification) to minimize porosity, density variations, and geometric defects that impact rotor balance.
- Casting Simulation & Optimization: Set up, run, and interpret aluminum casting simulations (using MAGMA, ProCAST, or equivalent) to optimize fill, flow, porosity, and solidification behaviors.
- Mold & Tooling Lifecycle Management: Manage, inspect, and maintain casting molds and tooling, ensuring preventive maintenance is performed, downtime is minimized, and tooling tolerances are preserved.
- Quality & Metallurgical Analysis: Perform non-destructive testing (interpreting X-ray results for porosity, misruns, and inclusions), mass spectrometry for alloy composition analysis, and metallographi
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