17 ago
|
Ford Motor
|
Irapuato
17 ago
Ford Motor
Irapuato
Job ID
- 65595
- Category
- Manufacturing
- Location
- Irapuato, Mexico
- Work Type
- On-site
We are seeking a Process Engineer to lead and control two Varnish coating processes for two different modules within the eMotor project. In this role, you will be responsible for ensuring product quality and process consistency by utilizing resistance induction heating processes to heat production parts, managing varnish dripping characteristics, implementing specialized gauges, and training production personnel. This position is heavily supported by quality engineering tools (DFMEA, PFMEA, Control Plan, Process Illustration, Part Print and Reaction Plan) to implement the SPC strategy, manage scrap reduction due to common cause variation, and report monthly process capabilities, while maintaining effective communication with Production, Maintenance, Quality, PTME, Suppliers and OEM.
- Varnish Process Control (2 Modules): Ensure and control the varnish coating process across two different modules, meeting technical specifications for dripping, coverage, and adhesion.
- Resistance Induction Heating: Control and optimize the induction heating process (via resistors) used to heat production parts prior to and during varnishing.
- Personnel Training: Train, coach, and certify production personnel on varnish process standards, operating procedures, and reaction plans.
- Technical & Quality Documentation: Continually develop, update, and validate DFMEA, PFMEA, Control Plan, Process Illustration, and Part Print, with a focus on varnish process variations.
- SPC Strategy and Reporting: Implement and oversee the SPC strategy (sampling design, control charts, variability analysis, and Cp/Cpk - Pp/Ppk calculation) and prepare monthly capability reports.
- Monitoring and Improvement of Quality Metrics: Regularly monitor and optimize key metrics such as First Time Through (FTT) and Rolled Throughput Yield (RTY).
- Scrap Reduction: Design and execute action plans focused on reducing proc
📌 Emotor Ce1 (Irapuato)
🏢 Ford Motor
📍 Irapuato