Role PurposeLead the definition, development, and optimization of manufacturing processes for power cable assemblies, with a strong focus on cable overmolding and molding technologies, across product development, production line transfer, and sustaining manufacturing. Partner closely with Product Development to ensure designs are optimized for overmolding manufacturability, tooling capability, scalability, and long-term production robustness.Key ResponsibilitiesDefine, document, and release cable assembly and overmolding processes during product development, NPI, and line transferLead development, optimization, and validation of cable overmolding tooling, processes, and parametersProvide design alternatives and recommendations to Product Development based on molding and overmolding capabilitiesSupport DFM and DFA activities related to cable routing, strain relief, material flow, and encapsulation robustnessProvide hands-on technical leadership during line ramp-up and sustaining production for overmolded cable assembliesTroubleshoot overmolding and cable assembly issues such as voids, adhesion, flash, deformation, and dimensional variationSupport cycle time optimization, yield improvement,



and process capability for molding and overmolding operationsProvide technical input and countermeasures to PFMEA and Control Plans related to cable assembly and overmoldingIntroduce fixtures, jigs, and process improvements to enhance quality, efficiency, and repeatabilityParticipate in sample builds, First Article, and transfer validation activitiesScope & AuthorityTechnical ownership of cable assembly and overmolding process definition from product development through sustaining productionAuthority to recommend and implement process and tooling improvements within approved design boundariesAuthority to provide design guidance and alternatives based on molding and overmolding process capabilityBachelor’s degree in Mechanical or Manufacturing Engineering7+ years of experience in manufacturing or process engineering (cable assemblies and overmolding preferred)Strong hands-on experience with cable overmolding processes, tooling, and materialsExperience supporting product development, production line ramp-up, or manufacturing transfersPractical experience contributing to DFM and DFA for molded and overmolded cable productsTop 5 Skills / ExperiencesCable Assembly and Overmolding Process EngineeringOvermolding Tooling Development and OptimizationDFM and DFA for Molded Cable ProductsProduction Line Transfer and Ramp-Up (Overmolding)Root Cause Analysis and Process Capability (PFMEA, Yield Improvement)#J-18808-Ljbffr

📌 Sr Process Engineer | Overmolding Focus | Power (Mexicali)
🏢 Amphenol Tcs De México, S. A. De C. V.
📍 Mexicali