Role Purpose

Lead the definition, development, and optimization of manufacturing processes for power cable assemblies, with a strong focus on cable overmolding and molding technologies, across product development, production line transfer, and sustaining manufacturing. Partner closely with Product Development to ensure designs are optimized for overmolding manufacturability, tooling capability, scalability, and long-term production robustness.

Key Responsibilities

Define, document, and release cable assembly and overmolding processes during product development, NPI, and line transfer

Lead development, optimization, and validation of cable overmolding tooling, processes, and parameters

Provide design alternatives and recommendations to Product Development based on molding and overmolding capabilities

Support DFM and DFA activities related to cable routing, strain relief, material flow, and encapsulation robustness

Provide hands-on technical leadership during line ramp-up and sustaining production for overmolded cable assemblies

Troubleshoot overmolding and cable assembly issues such as voids, adhesion, flash, deformation, and dimensional variation

Support cycle time optimization, yield improvement, and process capability for molding and overmolding operations

Provide technical input and countermeasures to PFMEA and Control Plans related to cable assembly and overmolding





Introduce fixtures, jigs, and process improvements to enhance quality, efficiency, and repeatability

Participate in sample builds, First Article, and transfer validation activities

Scope & Authority

Technical ownership of cable assembly and overmolding process definition from product development through sustaining production

Authority to recommend and implement process and tooling improvements within approved design boundaries

Authority to provide design guidance and alternatives based on molding and overmolding process capability

Bachelor’s degree in Mechanical or Manufacturing Engineering

7+ years of experience in manufacturing or process engineering (cable assemblies and overmolding preferred)

Strong hands-on experience with cable overmolding processes, tooling, and materials

Experience supporting product development, production line ramp-up, or manufacturing transfers

Practical experience contributing to DFM and DFA for molded and overmolded cable products

Top 5 Skills / Experiences

Cable Assembly and Overmolding Process Engineering

Overmolding Tooling Development and Optimization

DFM and DFA for Molded Cable Products

Production Line Transfer and Ramp-Up (Overmolding)

Root Cause Analysis and Process Capability (PFMEA, Yield Improvement)

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📌 Sr Process Engineer | Overmolding Focus | Power (Centro Cívico)
🏢 Amphenol Tcs De México, S. A. De C. V.
📍 Centro Cívico